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Capsule Filling Process

Capsule Filling Process

Packing Process for Lavazza Blue compatible coffee makers

  1. COFFEE ARRIVES AT CAPSULE PACK: The coffee arrives in a special PP (polypropylene) woven bag.
  2. DESTONER: Any foreign matter is removed from the roasted coffee using our in-house destoner. If your coffee has passed through a destoner, this step is skipped.
  3. GRINDING: Coffee is ground using a stepless industrial grinder with a screw feeder supplying the packing machine.
  4. CAPSULE PP THERMOFORMING: The coffee capsules are formed by heating and extruding a hard plastic material PP.
  5. DOSING & TAMPING: Up to 11g of coffee is dosed by an axial shifting device controlled by step motors
  6. NITROGEN FLUSHING: The capsule is flushed with nitrogen to preserve the freshness of the coffee.
  7. SEALING: The pnuematic press cuts and seals the capsules.
  8. PACKING: Capsule are then packed in your choice of packaging.
  9. SHIP TO CUSTOMER: Finished goods are then stored in a protected environment before shipping.

Packing Process for Nespresso compatible coffee makers

  1. COFFEE ARRIVES AT CAPSULE PACK: The coffee arrives in a special PP (polypropylene) woven bag.
  2. DESTONER: Any foreign matter is removed from the roasted coffee using our in-house destoner. If your coffee has passed through a destoner, this step is skipped.
  3. GRINDING: Coffee is ground using a stepless industrial grinder with a screw feeder supplying the packing machine.
  4. CAPSULE PP THERMOFORMING: The coffee capsules are formed by heating and extruding a hard plastic material PP.
  5. DOSING & TAMPING: Up to 11g of coffee is dosed by an axial shifting device controlled by step motors
  6. SEALING: The pnuematic press cuts and seals the capsules.
  7. NITROGEN FLUSHING: The capsule is flushed with nitrogen to preserve the freshness of the coffee.
  8. PACKING: Capsule are then packed in your choice of packaging.
  9. SHIP TO CUSTOMER: Finished goods are then stored in a protected environment before shipping.

Contact Capsule Pack for more information about our coffee packing service, or read more information about our coffee capsule packing process.